Spring Measurement & Identification
Measuring and identifying torsion and extension springs for accurate replacement ordering
Warnings
Never measure a spring that is under tension. Torsion springs must be unwound or broken before measuring. Extension springs must be in the relaxed (door open) position.
Use the doorbot Spring Calculator (Identify flow) to cross-reference your measurements with known spring specifications and IPPT values.
Required PPE
- Safety glasses
- Leather gloves
Tools Required
- Tape measure
- Spring wire gauge or calipers (digital preferred)
- Permanent marker
- Notepad or phone (for recording measurements)
- Flashlight
Procedure — 6 Steps
Determine the spring type
Identify whether the system uses torsion springs (mounted on a shaft above the door) or extension springs (mounted along the horizontal tracks on each side). This determines how you measure and order replacements.
Measure the wire diameter
For torsion springs: count 10 coils and measure the total length. Divide by 10 to get the wire diameter (e.g., 10 coils measuring 2.50 inches = 0.250 wire). For broken springs, measure a single coil with calipers. For extension springs, measure the wire directly with calipers.
⚠ Wire diameter is the most critical measurement. A difference of 0.012 inches (one wire size) significantly changes the spring's lifting force.
Measure the inside coil diameter
For torsion springs: measure the inside diameter of the spring coil (the gap inside the coils, not the outer diameter). Common sizes are 1-3/4", 2", 2-5/8", 3-3/4", and 4". For extension springs, measure the outside diameter of the coil body.
Measure the overall length
Measure the spring body from end to end (cone to cone for torsion, hook to hook for extension). Do not include the cones or hooks in the measurement. For broken torsion springs, add the two pieces together and subtract approximately 1 inch for the gap at the break.
Determine wind direction (torsion only)
Looking at the spring from the end, check which way the free end of the wire points: counterclockwise = right-wound, clockwise = left-wound. The winding cone color typically indicates direction: red = right-wound, black = left-wound. For duplex systems, one spring of each wind direction is required.
Record all measurements and cross-reference
Document: wire diameter, inside coil diameter, overall length, wind direction, and the number of springs on the system. Use the doorbot Spring Calculator or Spring Identifier tool to verify the IPPT and confirm the spring matches the door weight and height requirements.
Training Videos
Disclaimer: These videos are produced by third-party YouTube channels and are not affiliated with Doorbot. Video content may not align exactly with the procedures above, may depict techniques that differ from DASMA or manufacturer recommendations, and may show tasks that are dangerous if performed without proper training and equipment. Always follow the written procedure, your company's safety policies, and applicable industry standards. Use these videos as supplementary reference only.
References & Standards
- DASMA TDS-190 — Factors Affecting Spring Cycle Life
- Spring manufacturer IPPT chart
- Doorbot Spring Calculator — Identify flow